Thyristor Power Regulator

Thyristor Power Regulator

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Three wire three phase angle -Power Regulator

Product ID: W5-TP4V100-24J

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Three-wire three phase angle control
Main power voltage: 3ψ 200-480VAC
Rated current: 100A
Auxiliary power source: 1ψ 220VAC
Input signal: 4~20 mA
Buffering time: Adjustable buffering time, 1~22 seconds

Product features

  • Independent adjustment of Max and BIAS.
  • Down-opened Panel, easy for fuse replacement.
  • VR of Max and SFS are installed in the front panel, easy for adjustment.
  • Multi-LED display panel makes the operating condition clear.
  • The auxiliary powers (AC1, AC2) are independently controlled for all models.
  • Build-in buffering output adjustment (SFS VR), adjusting range 1~22 seconds. (Only for the phase control product)
  • Top & bottom shielding covers are designed for safety and fashion out looking, also easy for wiring installation.
  • In case of 0.5 Hz sudden power losses, system output can be switched off immediately. Once the power is restored, the system will buffer the output to prevent the voltage surge for fuse burn-down.
  • Main power is one spec. Design for 200~480VAC.
  • Automatic power frequency detection for 50~60 Hz. No need for selection or switch.
  • Automatic detection and display for power out-of-phase, SCR overheating, and fuse burn-down with one set of alarm dry contact output.
  • In cases of SCR overheating or fuse burn-down, the system output is stopped immediately. Once the malfunction is eliminated and power is restored, the system will buffer the output to prevent the fuse burn-down.
  • 4~20mA, 1~5VDC, 2~10VDC, 0~20mA, 0~5 VDC, 0~10VDC, dry contact points, etc. and all control signals are ready to use.
  • Triggering circuit and the main board are designed separately to avoid the main board damage when main circuit malfunctions.
  • Using European detachable control signal connector for easy replacement without re-wiring installation.
  • Installation and ambient conditions

  • When the power regulator is operating, the heat will be generated automatically. Please install the system vertically and leave some empty space on two sides to avoid the temperature inside the regulator rising continuously.
  • There must be some ventilation holes on the control box. Please follow the principle of hard air rising to install the ventilation holes or extra cooling fans.
  • Please avoid installing the regulator in the place with high temperature or poor ventilation. Otherwise, the maximum operating capacity must be set lower than 70% of the nominal capacity.
  • Avoid installing the regulator in the places with heavy water evaporation, acid, alkaline, or corrosive air.
  • Ambient humidity: below 90%RH (no condensation)
  • Ambient temperature: -10°C~45°

    Control and applied loading

  • Phase angle control : continuous phase angle control, steady output, current gauge reading remains steady. But, every half wave will produce harmonic wave.
  • Applicable loading : fixed resistance loading, variable resistance loading, inductive loading, IR light bulb.
  • Zero crossing control : distributed zero crossing control, minimum resolution 1 Hz, no harmonic wave, and current gauge reading oscillates.
  • Applicable loading : fixed resistance loading

  • Wiring and setup notices

    NFB → can cut off power to prevent personnel from electric shock during maintenance.

    MC → can cut off supplied loading power when the power regulator malfunctions or the temperature is higher than the pre-set value. Cutting off the power can avoid the system burn down by overheating and prevent more serious damage.

    Power regulato → can adjust the output power according to the control signal. (This product is embedded with the high-speed fuse, extra fuse is not necessary.)

  • Standard main circuit setup: main power →molded case circuit breaker → contactors → power regulator → loading.

  • The screw must be tightened during the wiring setup to avoid high temperature resulting from bad contact.
  • Once the wiring setup is completed, the front panel and safety cover must be properly installed before the system is powered up to avoid the electric shock or short circuit caused by dropped conductive objects.

  • Functional adjustment

    VR1 BIAS Adjustment of standard output voltage.
    (Counter-clockwise adjust the control signal, lower the input will produce the output.)
    VR2 SFS Adjustment of buffer rising time. 
    (Adjusting range 1~22 seconds, clockwise adjustment will increase the time. No applicable for zero crossing type product.) 
    Constant current type : Adjusting range 2~16 seconds.
    VR3 MaxAdjustment of maximum output voltage. 
    (Adjusting range 0~100%, counter-clockwise adjustment will decrease the output. Set to zero will have no output.)
    Constant current type :Current adjustment.(Adjusting range 50~100%, counter-clockwise adjustment will decrease the output.)
    VR4 OLSET djustment of Over current.(Adjusting range 60~120%,counter-clockwise adjustment will decrease the output.)
    PB1 RESETOver current RESET.

    Descriptions for LED lights and trouble shooting


    L1 Power
    Power light
    On: Auxiliary power on.
    Off:
    1. Auxiliary power sources have no output → make sureAC1,AC2 auxiliary power sources have power output.
    2. Control board malfunction → please replace the same spec. control board or send the power regulator for maintenances.
    L2 Input 
    Input light
    On:Control input signal is in.
    Off:
    1. Control signal is not in → please check the temperature gauge to see if there is input, check the connection andthe wiring.
    2. Wrong connection on the electrodes of the control board → check the electrodes of the temperature gauge.
    3. Set to zero on the MaxVR of the control board or outsideVR → check twoVRs to see if any one of them is set to zero.
    4. Control board malfunction → please replace the same-spec. control board or send the power regulator for Maintenances.
    L3 Output Output light
    On:Power regulator is in output┬ phase angle control.(light and dark based on the output.)
    └ zero crossing control. (flash based on the output.) 
    Off:
    1. If the abnormal light L5 is on. (fuse burn down or main power has no output.) → please refer to ERR (L5).
    2. If the temperature light L4 is on. (power regulator is overheating.) → please refer to TH (L4).
    3. If the input light L2 is off. (No input signal.) → please refer to IN (L2).
    4. If the input light L2 is on. (control board malfunction.) → please replace the same spec. control board or send the power regulator for maintenances.
    L4 TH Err Over heating light
    On:
    1. Power regulator is over heating → cooling fan is not operating, check the power, fan damage, or if the fan is stuck by any object and get rid off it if necessary.
    2. Bad ventilation or the ambient temperature is too high → please change the installation place or improve the ventilation.
    Off: Normal, power regulator is not overheating.
    L5 FUSE/ Source Err Power source abnormal light
    On:
    1. Main power source have no output or out-of-phase → check the power output and all the abnormal conditions.
    2. High-speed fuse burn down → please replace the same spec. fuse and check the shortage and the ground of the loading before restoring the power.
    Off: Normal
    L4&L5 O.L Over current light
    L4 and L5 On: Power regulator is over current please check the shortage and the ground of the loading before press 
                               PB1 to reset.
    Off: Normal

    Three-wire three-phase angle, Three-wire three-phase zero crossing (TP、ZZ)
    Connector pin Connector No . Description Notes
    TB-01 Empty pin Do not connect.
    TB-02 M +5VDC Only for this control board, not for other use positive control signal input.
    TB-03 + Positive control signal input The default setting is 4~20mA when the sticker is not marked.
    TB-04 - Standard analog signal voltage
    TB-05 E3 Connected to the VR 3rd pin of the outside potentiometer Adjustable output 0~100%, Please elimi -nate the shorted copper wire between E3 and E2 when using the outside potentiometer with VR. (2~10KΩ )
    TB-06 E2 Connected to the VR 2nd pin of the outside potentiometer
    TB-07 E1 Connected to the VR 1st pin of the outside potentiometer
    TB-08 NC Alarm connector output (normal close)                               
    Connector capacity
                                  
    227VAC 2A.
    125VAC 2A.
    30VAC 2A.
    TB-09 COM Alarm connector output (common point)
    TB-10 NO Alarm connector output (normal open)
    TB-11 AC1 Auxiliary power source Please refer to the stick for the auxiliary power and voltage.
    TB-12 AC2

    Applicable high-speed fuse for the power regulator

    Rated current 30A45A 60A 80A 100A
    Fuse 40ET 63ET 660GH-80 660GH-100ULTC 660GH-125
    Brand Bussmann Bussmann Bussmann Bussmann HINODE
    Rated current 125A 150A 180A 230A 300A
    Fuse 660GH-80*2 660GH-100ULTC*2 660GH-125*2 250FM 315FM
    Brand Bussmann Bussmann HINODE Bussmann Bussmann
    Rated current 380A450A 580A 720A
    Fuse 660GH-400 250FM*2 315FM*2660GH-400*2
    Brand HINODEBussmannBussmann HINODE
    Certificate
    • CE

    Main Products

    SCR Power Regulator, Solid State Relay

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